Determination of iron in zinc phosphating tank

Dr E. Ramanathan PhD

Determination of Iron in a Zinc Phosphate Coating Bath can be done by the following titrimetric or spectrophotometric methods. A commonly used method is titration with potassium dichromate in acidic medium using diphenylamine sulfonate as an indicator.


1. Reagents Required:

  • 1 N H₂SO₄ (Sulfuric acid)
  • 0.1 N K₂Cr₂O₇ (Potassium dichromate standard solution)
  • Diphenylamine sulfonate indicator
  • Distilled water

2. Procedure (Titrimetric Method):

  1. Sample Preparation:
    • Take 10 mL of well-mixed phosphate bath sample.
    • Dilute with ~50 mL distilled water in a 250 mL conical flask.
  2. Acidification:
    • Add 10 mL of 1:1 H₂SO₄ carefully. The solution should be strongly acidic.
  3. Indicator Addition:
    • Add 2–3 drops of diphenylamine sulfonate indicator. The solution turns greenish.
  4. Titration:
    • Titrate with 0.1 N potassium dichromate until the color changes from green to violet-blue endpoint.


Alternative Method (UV-Vis Spectrophotometry):

  • Colorimetric analysis using 1,10-phenanthroline complex at ~510 nm.
  • Suitable for Fe²⁺ analysis after reduction of Fe³⁺ to Fe²⁺ with hydroxylamine hydrochloride.

Additional References

Guidelines to Volumetric Calculations

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